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| W3 WEIGH-IN Motion - On-Board
Wheel Loader Scale |
| • Automatic compensation for variable speeds of lift |
| • System accuracy: +/- 1% of capacity (or better) |
| Advanced Motion Sensing: Accelerometer - Angle Sensor |
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W3 Wheel Loader Scale System is a dynamic Scale System that fits any make or model of Wheel Loader. The material in the bucket is weighed as the operator lifts the Bucket while loading a truck. There is no need to stop the lift, as this system will Weigh while in Motion.
The Display will show the individual bucket weight and a running total of the amount that has been loaded on the truck. The load will be stored and can be downloaded via the built in USB port with a memory stick for further processing at an office PC.
A printed receipt can be generated if the optional printer is installed. It is also possible to send an SMS message to a designated cellular number that contains the load information. Both the printing and SMS messaging are optional.
Lists of Customers, products, trucks and locations can be uploaded to the Display using the USB port with a memory stick. Load lists can be downloaded via the USB port with a memory stick to be further processed at an office PC. The W3 has a backup and restore function for most of the data including calibrated attachments, event logs and lists of customers and products.
Installation, Warranty, and Support:
On site installation is available nation wide. The Standard Warranty will apply to the W3 Wheel Loader Scale System. Support is available by calling the direct line number 24/7/365. At ApexEgroup we take great pride in being able to offer our customers with the best support in the industry. |
| Wheel Loader Scale Features:
Dynamic Scale System
Last Bucket Tip-off Feature
Store up to 10
Attachment calibrations
Easy to Install and Calibrate
1 USB port for data transfer
2 Serial ports
Power Supply 18-36 VDC
Enclosure: Silicon alloy aluminum
Enclosure Dimensions 8.5" x 6.75" x 1.75"
Operating Temperature -25 C to +50 C
400 Bar Pressure Sensors
Sealed Connectors and harness
Tonnes, short tons, lbs (x 1,000) or kg
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Advantages:
· Provides an operational and
management record of
loading.
· Eliminates return trips from
the weighbridge of
over/under loaded trucks.
· Gives accurate results when
weighing on rough or uneven
ground.
· Reduces weighbridge queues.
· Ensures trucks are correctly
loaded first time.
· Improves site safety by
eliminating unnecessary
vehicle movements.
· Weighing ‘on the lift’ speeds
operation, enabling operators
to load more trucks per shift. |
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FEATURES:
• Totaling can be obtained for each day and each vehicle,
customer, material and loader.
• System has capacity to store 3,000 transactions (including
date and time of each individual weighment) and
information on 999 trucks, 999 products, 999 location
and 999 jobs.
• Single cable harness inter-connects all sensors to
the on-board display.
• System can be calibrated for up to 10 loader attachments.
• System operates with boom suspension enabled or disabled.
• System accuracy of ± 1 percent. |
W3 loader system automatically registers to whom and exactly how much you are loading. Data are saved and can be printed as a receipt. You may also copy data from W3 to a USB memory stick making it
easier to transfer data to the back office system. This can also be done in reverse, transferring customer data from the back office system to meter. |
W3 loader system can be calibrated with up to 10 different attachments. Each attachment is assigned its own ID number. On a single command; the system automatically corrects for the change in the attachment's tare
weight and load location. |
| W3 Loader system continuously measures the position of the moving lifting arms and the applied hydraulic pressure. There is also a sensor that measures movement on the machine. The system automatically compensates for the dynamics, creating an automatic weighing system with great accuracy. Weighing accuracy is typical better than ± 1% (for individual buckets during normal driving) |
| Normally there is no need for an operator's manual. Just press the help button and the W3 loader system
"talks" back to you |
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We make it easy! Providing you with the information and parts for your install. |
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User installable! |
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Just
1 day to install & Calibrate! |
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USB Port:
Lists of customers, materials, trucks, location as well load lists can be transferred to the office PC using a USB memory stick or a wireless connection.
The files can be viewed and edited in e.g. MS Excel or Notepad.
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| Some
of the key features include: |
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Dual Pressure Sensors to assure highest degree of accuracy. |
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Uses differential pressure to determine Weight in Bucket. |
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Automatic “Speed Compensated” Dynamic Weighing, no stopping the bucket. |
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Displays individual Bucket Weight, Total Loaded and Target Weight. |
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Displays Customer Name, Product Name and Time of Day. |
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Live last Bucket tip-off and Reweigh Bucket for Target Load accuracy. |
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System has capacity to store 3,000 transactions. |
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Internal Memory for up to 999 trucks. |
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Internal Memory for up to 999 products. |
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Internal Memory for up to 999 locations. |
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Internal Memory for up to 999 jobs. |
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Under Jobs: 2 extra text fields available, to be defined by the customer. |
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Customer and Product reports. |
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| Some
of the key benifits include: |
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USB slot for easy data collection. |
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Accurate under all conditions. |
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Based on 20 years of experience. |
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Very easy to use. |
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On-board help function. |
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Approved according to MID 006 OIML R51 Class approved according to
the latest European regulations. |
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Advanced motion sensors- Angle & Accelerometer. |
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Recommended for loader with bucket 3 yards or bigger. |
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The data is saved in the system's main unit and can be printed in a receipt format. |
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Minimal operator interface to the Scale System. Easy to Use! |
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Can be calibrated with up to 10 different attachments. |
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Optional In-Cab Printer. |
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Optional PC Link Software communications, loader to office (SMS Messaging). |
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Systems
Requirements: Your hydraulic systems meet manufactures
standards. Leaks in your hydraulic system may degrade the performance
this system. |
What’s the difference between a single and dual transducer?
A single transducer is when one pressure transducer is connected to the loader’s hydraulic systems high side, which enables the meter to register a weight. A dual transducer is when two pressure transducers are connected to the loader’s hydraulic system high side and low side, which enables the meter to register a weight. Dual transducers provide greater weighing accuracy because the scale can measure the off set pressure of the High & Low side witch can charge from 100 lbs to 500 lbs in a single lift. This is only a factor on larger loaders that have ride control and larger lift cylinders. |
| Don't be left behind! With one of the most advanced data collection system on the market today. From the simple user, to the Company that tracks every lift and load processed thru out the day. We can help simplify the data collection and report processing for your business! |
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What
You Should Know!
| What
you should know about Hydraulic system. |
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Do
not install scale systems on any equipment that are
poorly maintained. |
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Hydraulic
leak can degrade the performance of any system. |
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Under
powered equipment can cause hydraulics to surge. This is caused
by over sized attachments. |
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With
each of our system you will receive helpful information that
will increase the accuracy of your system. |
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What you
need to calibrate scale:
• Calibration of this system
requires a known weight or: Most customers calibrate with on site with available materials. Scale must be calibrated at full capacity of the loader! Load a truck, verify the weight on a truck scale. Using the nudge feature in the scale indicator, correct the calibration as needed. (If calibrated with less than full capacity of bucket the weights may not be accurate)
Note: The
weighing system is hydraulic based. The hydraulic system on the machine
MUST be free of any leaks or defects. Mechanically, the machine must
be sound. Free of play in boom upper structure. Any discrepancies in
the areas will result in improper operation of the weighing system. |